Analysis of copper losses throughout weak acid effluent flows generated during off-gas treatment in the new copper smelter RTB Bor
Abstract
The previous inadequate treatment of off-gas in RTB Bor in Serbia has resulted in serious pollution of the environment and the possibly high losses of copper through the effluent flows. The project of New Copper Smelter RTB Bor, besides the new flash smelting furnace (FSF) and the reconstruction of Pierce-Smith converter (PSC), includes more effective effluent treatment. Paper presents an analysis of the new FSF and PSC off-gas treatment, determination of copper losses throughout generated wastewaters and discussion of its possible valorization. Assumptions about the solubility of metals phases present in the FSF and PSC off-gas, obtained by the treatment process simulation, were compared with the leaching results of flue dusts. Determined wastewaters characteristics indicate that the PSC flow is significantly richer in copper, mostly present in insoluble metallic/sulfide form, while the FSF flow has low concentration of copper in the form of completely soluble oxide/sulfate. The possi...ble scenario for the copper valorization, considering arsenic and lead as limiting factors, is the separation of the FSF and PSC flows, return of the metallic/sulfide solid phase to the smelting process and recovery from the sulfate/oxide liquid phase.
Keywords:
copper smelter / off-gas treatment / arsenic / leadSource:
Metallurgical & Materials Engineering, 2013, 19, 3, 217-231Publisher:
- Association of Metallurgical Engineers of Serbia
Funding / projects:
- Innovative synergy of by-products, waste minimization and clean technologies in metallurgy (RS-34033)
Institution/Community
Tehnološko-metalurški fakultetTY - JOUR AU - Ivšić-Bajčeta, Dragana AU - Kamberović, Željko AU - Rogan, Jelena AU - Ćirković, Milorad AU - Pavlović, Toplica PY - 2013 UR - http://TechnoRep.tmf.bg.ac.rs/handle/123456789/2325 AB - The previous inadequate treatment of off-gas in RTB Bor in Serbia has resulted in serious pollution of the environment and the possibly high losses of copper through the effluent flows. The project of New Copper Smelter RTB Bor, besides the new flash smelting furnace (FSF) and the reconstruction of Pierce-Smith converter (PSC), includes more effective effluent treatment. Paper presents an analysis of the new FSF and PSC off-gas treatment, determination of copper losses throughout generated wastewaters and discussion of its possible valorization. Assumptions about the solubility of metals phases present in the FSF and PSC off-gas, obtained by the treatment process simulation, were compared with the leaching results of flue dusts. Determined wastewaters characteristics indicate that the PSC flow is significantly richer in copper, mostly present in insoluble metallic/sulfide form, while the FSF flow has low concentration of copper in the form of completely soluble oxide/sulfate. The possible scenario for the copper valorization, considering arsenic and lead as limiting factors, is the separation of the FSF and PSC flows, return of the metallic/sulfide solid phase to the smelting process and recovery from the sulfate/oxide liquid phase. PB - Association of Metallurgical Engineers of Serbia T2 - Metallurgical & Materials Engineering T1 - Analysis of copper losses throughout weak acid effluent flows generated during off-gas treatment in the new copper smelter RTB Bor EP - 231 IS - 3 SP - 217 VL - 19 UR - https://hdl.handle.net/21.15107/rcub_technorep_2325 ER -
@article{ author = "Ivšić-Bajčeta, Dragana and Kamberović, Željko and Rogan, Jelena and Ćirković, Milorad and Pavlović, Toplica", year = "2013", abstract = "The previous inadequate treatment of off-gas in RTB Bor in Serbia has resulted in serious pollution of the environment and the possibly high losses of copper through the effluent flows. The project of New Copper Smelter RTB Bor, besides the new flash smelting furnace (FSF) and the reconstruction of Pierce-Smith converter (PSC), includes more effective effluent treatment. Paper presents an analysis of the new FSF and PSC off-gas treatment, determination of copper losses throughout generated wastewaters and discussion of its possible valorization. Assumptions about the solubility of metals phases present in the FSF and PSC off-gas, obtained by the treatment process simulation, were compared with the leaching results of flue dusts. Determined wastewaters characteristics indicate that the PSC flow is significantly richer in copper, mostly present in insoluble metallic/sulfide form, while the FSF flow has low concentration of copper in the form of completely soluble oxide/sulfate. The possible scenario for the copper valorization, considering arsenic and lead as limiting factors, is the separation of the FSF and PSC flows, return of the metallic/sulfide solid phase to the smelting process and recovery from the sulfate/oxide liquid phase.", publisher = "Association of Metallurgical Engineers of Serbia", journal = "Metallurgical & Materials Engineering", title = "Analysis of copper losses throughout weak acid effluent flows generated during off-gas treatment in the new copper smelter RTB Bor", pages = "231-217", number = "3", volume = "19", url = "https://hdl.handle.net/21.15107/rcub_technorep_2325" }
Ivšić-Bajčeta, D., Kamberović, Ž., Rogan, J., Ćirković, M.,& Pavlović, T.. (2013). Analysis of copper losses throughout weak acid effluent flows generated during off-gas treatment in the new copper smelter RTB Bor. in Metallurgical & Materials Engineering Association of Metallurgical Engineers of Serbia., 19(3), 217-231. https://hdl.handle.net/21.15107/rcub_technorep_2325
Ivšić-Bajčeta D, Kamberović Ž, Rogan J, Ćirković M, Pavlović T. Analysis of copper losses throughout weak acid effluent flows generated during off-gas treatment in the new copper smelter RTB Bor. in Metallurgical & Materials Engineering. 2013;19(3):217-231. https://hdl.handle.net/21.15107/rcub_technorep_2325 .
Ivšić-Bajčeta, Dragana, Kamberović, Željko, Rogan, Jelena, Ćirković, Milorad, Pavlović, Toplica, "Analysis of copper losses throughout weak acid effluent flows generated during off-gas treatment in the new copper smelter RTB Bor" in Metallurgical & Materials Engineering, 19, no. 3 (2013):217-231, https://hdl.handle.net/21.15107/rcub_technorep_2325 .