Assessment of the integrity of welded pipes
Procena integriteta zavarenih cevi
Апстракт
The subject of the paper is analysis of the integrity of welded pipes made of API J55 steel by high frequency contact welding (HF). Experimental research on the mechanical properties of the base material was conducted on pipes withdrawn from exploatation after 70 000 hours at service. Defect influence of the surface crack on the integrity of pipes was tested using hydrostatic pressure of pipes with axial surface crack in the base material. Fracture behaviour was tested using modified compact specimen (CT), with the initial crack in the base material, welded joint and heat affected zone (HAZ). Critical value of the tensile strength factors KIc was determined based on the critical value J of the integral JIc. Apart from the experimental research, based on the derived values of Kr and Sr and by applying fracture analysis diagram (FAD) an assessment of the integrity of welded pipes with axial surface crack on the outer surface area was conducted.
Predmet rada je analiza integriteta zavarenih cevi izrađenih od čelika API J55 visokofrekventnim kontaktnim zavarivanjem (VF). Eksperimentalna ispitivanja mehaničkih osobina osnovnog materijala su izvršena na cevima povučenim iz ekspolatacije posle 70 000 sati rada. Uticaj oštećenja tipa površinske prsline na integritet cevi ispitan je hidrostatičkim pritiskom cevi sa aksijalnom površinskom prslinom u osnovnom materijalu. Ponašanje pri lomu je ispitivano korištenjem modifikovanih kompaktnih epruveta za zatezanje (CT), s početnom prslinom u osnovnom materijalu, zavarenom spoju i zoni uticaja toplote (ZUT). Kritična vrednost faktora intenziteta napona KIc određena je na osnovu kritične vrednosti J integrala JIc. Osim eksperimentalnog istraživanja, na osnovu dobijenih vrednosti za Kr i Sr primenom dijagrama analize loma (FAD) izvršena je procena integriteta zavarenih cevi sa aksijalnom površinskom prslinom na spoljašnjoj površini.
Кључне речи:
seam casing pipes / axial surface crack / high frequency contact welding / fracture analysis diagram (FAD) / aksijalna površinska prslina / visokofrekventno kontaktno zavarivanje / dijagram analize loma (FAD)Извор:
Zaštita materijala, 2014, 55, 3, 287-292Издавач:
- Engineering Society for Corrosion, Belgrade, Serbia
Финансирање / пројекти:
- Развој нових методологија ревитализације турбинске и хидромеханичке опреме хидроелектрана у зависности од узрока деградације материјала (RS-MESTD-Technological Development (TD or TR)-35002)
Институција/група
Tehnološko-metalurški fakultetTY - JOUR AU - Šarkočević, Živče AU - Arsić, Miodrag AU - Sedmak, Aleksandar AU - Međo, Bojan AU - Mišić, Milan PY - 2014 UR - http://TechnoRep.tmf.bg.ac.rs/handle/123456789/2599 AB - The subject of the paper is analysis of the integrity of welded pipes made of API J55 steel by high frequency contact welding (HF). Experimental research on the mechanical properties of the base material was conducted on pipes withdrawn from exploatation after 70 000 hours at service. Defect influence of the surface crack on the integrity of pipes was tested using hydrostatic pressure of pipes with axial surface crack in the base material. Fracture behaviour was tested using modified compact specimen (CT), with the initial crack in the base material, welded joint and heat affected zone (HAZ). Critical value of the tensile strength factors KIc was determined based on the critical value J of the integral JIc. Apart from the experimental research, based on the derived values of Kr and Sr and by applying fracture analysis diagram (FAD) an assessment of the integrity of welded pipes with axial surface crack on the outer surface area was conducted. AB - Predmet rada je analiza integriteta zavarenih cevi izrađenih od čelika API J55 visokofrekventnim kontaktnim zavarivanjem (VF). Eksperimentalna ispitivanja mehaničkih osobina osnovnog materijala su izvršena na cevima povučenim iz ekspolatacije posle 70 000 sati rada. Uticaj oštećenja tipa površinske prsline na integritet cevi ispitan je hidrostatičkim pritiskom cevi sa aksijalnom površinskom prslinom u osnovnom materijalu. Ponašanje pri lomu je ispitivano korištenjem modifikovanih kompaktnih epruveta za zatezanje (CT), s početnom prslinom u osnovnom materijalu, zavarenom spoju i zoni uticaja toplote (ZUT). Kritična vrednost faktora intenziteta napona KIc određena je na osnovu kritične vrednosti J integrala JIc. Osim eksperimentalnog istraživanja, na osnovu dobijenih vrednosti za Kr i Sr primenom dijagrama analize loma (FAD) izvršena je procena integriteta zavarenih cevi sa aksijalnom površinskom prslinom na spoljašnjoj površini. PB - Engineering Society for Corrosion, Belgrade, Serbia T2 - Zaštita materijala T1 - Assessment of the integrity of welded pipes T1 - Procena integriteta zavarenih cevi EP - 292 IS - 3 SP - 287 VL - 55 DO - 10.5937/ZasMat1403287S ER -
@article{ author = "Šarkočević, Živče and Arsić, Miodrag and Sedmak, Aleksandar and Međo, Bojan and Mišić, Milan", year = "2014", abstract = "The subject of the paper is analysis of the integrity of welded pipes made of API J55 steel by high frequency contact welding (HF). Experimental research on the mechanical properties of the base material was conducted on pipes withdrawn from exploatation after 70 000 hours at service. Defect influence of the surface crack on the integrity of pipes was tested using hydrostatic pressure of pipes with axial surface crack in the base material. Fracture behaviour was tested using modified compact specimen (CT), with the initial crack in the base material, welded joint and heat affected zone (HAZ). Critical value of the tensile strength factors KIc was determined based on the critical value J of the integral JIc. Apart from the experimental research, based on the derived values of Kr and Sr and by applying fracture analysis diagram (FAD) an assessment of the integrity of welded pipes with axial surface crack on the outer surface area was conducted., Predmet rada je analiza integriteta zavarenih cevi izrađenih od čelika API J55 visokofrekventnim kontaktnim zavarivanjem (VF). Eksperimentalna ispitivanja mehaničkih osobina osnovnog materijala su izvršena na cevima povučenim iz ekspolatacije posle 70 000 sati rada. Uticaj oštećenja tipa površinske prsline na integritet cevi ispitan je hidrostatičkim pritiskom cevi sa aksijalnom površinskom prslinom u osnovnom materijalu. Ponašanje pri lomu je ispitivano korištenjem modifikovanih kompaktnih epruveta za zatezanje (CT), s početnom prslinom u osnovnom materijalu, zavarenom spoju i zoni uticaja toplote (ZUT). Kritična vrednost faktora intenziteta napona KIc određena je na osnovu kritične vrednosti J integrala JIc. Osim eksperimentalnog istraživanja, na osnovu dobijenih vrednosti za Kr i Sr primenom dijagrama analize loma (FAD) izvršena je procena integriteta zavarenih cevi sa aksijalnom površinskom prslinom na spoljašnjoj površini.", publisher = "Engineering Society for Corrosion, Belgrade, Serbia", journal = "Zaštita materijala", title = "Assessment of the integrity of welded pipes, Procena integriteta zavarenih cevi", pages = "292-287", number = "3", volume = "55", doi = "10.5937/ZasMat1403287S" }
Šarkočević, Ž., Arsić, M., Sedmak, A., Međo, B.,& Mišić, M.. (2014). Assessment of the integrity of welded pipes. in Zaštita materijala Engineering Society for Corrosion, Belgrade, Serbia., 55(3), 287-292. https://doi.org/10.5937/ZasMat1403287S
Šarkočević Ž, Arsić M, Sedmak A, Međo B, Mišić M. Assessment of the integrity of welded pipes. in Zaštita materijala. 2014;55(3):287-292. doi:10.5937/ZasMat1403287S .
Šarkočević, Živče, Arsić, Miodrag, Sedmak, Aleksandar, Međo, Bojan, Mišić, Milan, "Assessment of the integrity of welded pipes" in Zaštita materijala, 55, no. 3 (2014):287-292, https://doi.org/10.5937/ZasMat1403287S . .