Anticorrosive epoxy/clay nanocomposite coatings: rheological and protective properties
Abstract
The preparation of epoxy/clay nanocomposites (NCs) and their insertion into coatings are of great importance since the NCs could enhance the protective performances. In this study, epoxy NCs with 1-10 wt% of nanoclay Cloisite 30B (C30B) were prepared by the sonication-assisted solution method. The rheological measurements of epoxy/C30B suspensions revealed non-Newtonian, shear-thinning behavior of the uncured NCs, with an increase in the viscosity, yield stress, and shear modules with increasing organoclay content, while the dispersion effectiveness of C30B decreased. A significant enhancement of the rheological parameters was observed at the second percolation threshold (4.1 vol%) due to the formation of a continuous network of 45-layer-thick tactoids. Although NCs with 1-3 wt% C30B exhibited slightly reduced mechanical and adhesion properties compared with the cured reference epoxy resin, the epoxy primer and topcoat based on NC with 1 wt% C30B generally displayed improved impact res...istance and maintained flexibility, pendulum hardness, and good adhesion properties. Two-layer coating systems, i.e., NC-based primers and topcoats, had higher corrosion stability in a salt spray chamber compared to the unmodified system.
Keywords:
Epoxy resin / Nanoclay / Clay dispersion / Coatings / Anticorrosive protectionSource:
Journal of Coatings Technology and Research, 2016, 13, 3, 439-456Publisher:
- Springer, New York
Funding / projects:
- Synthesis and characterization of novel functional polymers and polymeric nanocomposites (RS-172062)
- Synthesis, processing and applications of nanostructured multifunctional materials with defined properties (RS-45019)
DOI: 10.1007/s11998-015-9762-4
ISSN: 1547-0091
WoS: 000374677400004
Scopus: 2-s2.0-84964219479
Institution/Community
Tehnološko-metalurški fakultetTY - JOUR AU - Tomić, Miloš D. AU - Dunjić, Branko AU - Bajat, Jelena AU - Likić, Violeta AU - Rogan, Jelena AU - Đonlagić, Jasna PY - 2016 UR - http://TechnoRep.tmf.bg.ac.rs/handle/123456789/3435 AB - The preparation of epoxy/clay nanocomposites (NCs) and their insertion into coatings are of great importance since the NCs could enhance the protective performances. In this study, epoxy NCs with 1-10 wt% of nanoclay Cloisite 30B (C30B) were prepared by the sonication-assisted solution method. The rheological measurements of epoxy/C30B suspensions revealed non-Newtonian, shear-thinning behavior of the uncured NCs, with an increase in the viscosity, yield stress, and shear modules with increasing organoclay content, while the dispersion effectiveness of C30B decreased. A significant enhancement of the rheological parameters was observed at the second percolation threshold (4.1 vol%) due to the formation of a continuous network of 45-layer-thick tactoids. Although NCs with 1-3 wt% C30B exhibited slightly reduced mechanical and adhesion properties compared with the cured reference epoxy resin, the epoxy primer and topcoat based on NC with 1 wt% C30B generally displayed improved impact resistance and maintained flexibility, pendulum hardness, and good adhesion properties. Two-layer coating systems, i.e., NC-based primers and topcoats, had higher corrosion stability in a salt spray chamber compared to the unmodified system. PB - Springer, New York T2 - Journal of Coatings Technology and Research T1 - Anticorrosive epoxy/clay nanocomposite coatings: rheological and protective properties EP - 456 IS - 3 SP - 439 VL - 13 DO - 10.1007/s11998-015-9762-4 ER -
@article{ author = "Tomić, Miloš D. and Dunjić, Branko and Bajat, Jelena and Likić, Violeta and Rogan, Jelena and Đonlagić, Jasna", year = "2016", abstract = "The preparation of epoxy/clay nanocomposites (NCs) and their insertion into coatings are of great importance since the NCs could enhance the protective performances. In this study, epoxy NCs with 1-10 wt% of nanoclay Cloisite 30B (C30B) were prepared by the sonication-assisted solution method. The rheological measurements of epoxy/C30B suspensions revealed non-Newtonian, shear-thinning behavior of the uncured NCs, with an increase in the viscosity, yield stress, and shear modules with increasing organoclay content, while the dispersion effectiveness of C30B decreased. A significant enhancement of the rheological parameters was observed at the second percolation threshold (4.1 vol%) due to the formation of a continuous network of 45-layer-thick tactoids. Although NCs with 1-3 wt% C30B exhibited slightly reduced mechanical and adhesion properties compared with the cured reference epoxy resin, the epoxy primer and topcoat based on NC with 1 wt% C30B generally displayed improved impact resistance and maintained flexibility, pendulum hardness, and good adhesion properties. Two-layer coating systems, i.e., NC-based primers and topcoats, had higher corrosion stability in a salt spray chamber compared to the unmodified system.", publisher = "Springer, New York", journal = "Journal of Coatings Technology and Research", title = "Anticorrosive epoxy/clay nanocomposite coatings: rheological and protective properties", pages = "456-439", number = "3", volume = "13", doi = "10.1007/s11998-015-9762-4" }
Tomić, M. D., Dunjić, B., Bajat, J., Likić, V., Rogan, J.,& Đonlagić, J.. (2016). Anticorrosive epoxy/clay nanocomposite coatings: rheological and protective properties. in Journal of Coatings Technology and Research Springer, New York., 13(3), 439-456. https://doi.org/10.1007/s11998-015-9762-4
Tomić MD, Dunjić B, Bajat J, Likić V, Rogan J, Đonlagić J. Anticorrosive epoxy/clay nanocomposite coatings: rheological and protective properties. in Journal of Coatings Technology and Research. 2016;13(3):439-456. doi:10.1007/s11998-015-9762-4 .
Tomić, Miloš D., Dunjić, Branko, Bajat, Jelena, Likić, Violeta, Rogan, Jelena, Đonlagić, Jasna, "Anticorrosive epoxy/clay nanocomposite coatings: rheological and protective properties" in Journal of Coatings Technology and Research, 13, no. 3 (2016):439-456, https://doi.org/10.1007/s11998-015-9762-4 . .