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Thermo-mechanical analysis of linear welding stage in friction stir welding Influence of Welding Parameters

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2022
bitstream_12642.pdf (1.719Mb)
Authors
Veljić, Darko
Rakin, Marko
Sedmak, Aleksandar
Radović, Nenad
Međo, Bojan
Mrdak, Mihailo
Bajić, Darko
Article (Published version)
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Abstract
The influence of friction stir welding parameters on thermo-mechanical behavior of the material during welding is analyzed. An aluminum alloy is considered (Al 2024 T351), and different rotating and welding speeds are applied. The finite element model consists of the working plate (Al alloy), backing plate and welding tool. The influence of the welding conditions on material behavior is taken into account the application of the Johnson-Cook material model. The rotation speed of the tool affects the results. If increased, it contributes to an increase of friction-generated heat intensity. The other component of the generated heat, which stems from the plastic deformation of the material, is negligibly changed. When the welding speed, i.e. tool translation speed, is increased, the intensity of friction-generated heat decreases, while the heat generation due to plastic deforming is becoming more pronounced. Summed, this leads to rather small change of the total generation. The changes of ...the heat generation influence both the temperature field and reaction force. Also, the inadequate selection of welding parameters resulted in occurrence of the defects (pores) in the model.

Keywords:
Finite element analysis / Friction stir welding / Heat generation / Welding speed / Welding tool rotation speed
Source:
Thermal Science, 2022, 26, 3, 2125-2134
Publisher:
  • Serbian Society of Heat Transfer Engineers
Funding / projects:
  • Ministry of Education, Science and Technological Development, Republic of Serbia, Grant no. 200135 (University of Belgrade, Faculty of Technology and Metallurgy) (RS-200135)
  • Ministry of Education, Science and Technological Development, Republic of Serbia, Grant no. 200287 (Innovation Center of the Faculty of Technology and Metallurgy) (RS-200287)

DOI: 10.2298/TSCI210216186V

ISSN: 0354-9836

Scopus: 2-s2.0-85131414995
[ Google Scholar ]
URI
http://TechnoRep.tmf.bg.ac.rs/handle/123456789/5152
Collections
  • Radovi istraživača (Inovacioni centar) / Researchers’ publications (Innovation Centre)
  • Radovi istraživača / Researchers’ publications (TMF)
Institution/Community
Inovacioni centar
TY  - JOUR
AU  - Veljić, Darko
AU  - Rakin, Marko
AU  - Sedmak, Aleksandar
AU  - Radović, Nenad
AU  - Međo, Bojan
AU  - Mrdak, Mihailo
AU  - Bajić, Darko
PY  - 2022
UR  - http://TechnoRep.tmf.bg.ac.rs/handle/123456789/5152
AB  - The influence of friction stir welding parameters on thermo-mechanical behavior of the material during welding is analyzed. An aluminum alloy is considered (Al 2024 T351), and different rotating and welding speeds are applied. The finite element model consists of the working plate (Al alloy), backing plate and welding tool. The influence of the welding conditions on material behavior is taken into account the application of the Johnson-Cook material model. The rotation speed of the tool affects the results. If increased, it contributes to an increase of friction-generated heat intensity. The other component of the generated heat, which stems from the plastic deformation of the material, is negligibly changed. When the welding speed, i.e. tool translation speed, is increased, the intensity of friction-generated heat decreases, while the heat generation due to plastic deforming is becoming more pronounced. Summed, this leads to rather small change of the total generation. The changes of the heat generation influence both the temperature field and reaction force. Also, the inadequate selection of welding parameters resulted in occurrence of the defects (pores) in the model.
PB  - Serbian Society of Heat Transfer Engineers
T2  - Thermal Science
T1  - Thermo-mechanical analysis of linear welding stage in friction stir welding Influence of Welding Parameters
EP  - 2134
IS  - 3
SP  - 2125
VL  - 26
DO  - 10.2298/TSCI210216186V
ER  - 
@article{
author = "Veljić, Darko and Rakin, Marko and Sedmak, Aleksandar and Radović, Nenad and Međo, Bojan and Mrdak, Mihailo and Bajić, Darko",
year = "2022",
abstract = "The influence of friction stir welding parameters on thermo-mechanical behavior of the material during welding is analyzed. An aluminum alloy is considered (Al 2024 T351), and different rotating and welding speeds are applied. The finite element model consists of the working plate (Al alloy), backing plate and welding tool. The influence of the welding conditions on material behavior is taken into account the application of the Johnson-Cook material model. The rotation speed of the tool affects the results. If increased, it contributes to an increase of friction-generated heat intensity. The other component of the generated heat, which stems from the plastic deformation of the material, is negligibly changed. When the welding speed, i.e. tool translation speed, is increased, the intensity of friction-generated heat decreases, while the heat generation due to plastic deforming is becoming more pronounced. Summed, this leads to rather small change of the total generation. The changes of the heat generation influence both the temperature field and reaction force. Also, the inadequate selection of welding parameters resulted in occurrence of the defects (pores) in the model.",
publisher = "Serbian Society of Heat Transfer Engineers",
journal = "Thermal Science",
title = "Thermo-mechanical analysis of linear welding stage in friction stir welding Influence of Welding Parameters",
pages = "2134-2125",
number = "3",
volume = "26",
doi = "10.2298/TSCI210216186V"
}
Veljić, D., Rakin, M., Sedmak, A., Radović, N., Međo, B., Mrdak, M.,& Bajić, D.. (2022). Thermo-mechanical analysis of linear welding stage in friction stir welding Influence of Welding Parameters. in Thermal Science
Serbian Society of Heat Transfer Engineers., 26(3), 2125-2134.
https://doi.org/10.2298/TSCI210216186V
Veljić D, Rakin M, Sedmak A, Radović N, Međo B, Mrdak M, Bajić D. Thermo-mechanical analysis of linear welding stage in friction stir welding Influence of Welding Parameters. in Thermal Science. 2022;26(3):2125-2134.
doi:10.2298/TSCI210216186V .
Veljić, Darko, Rakin, Marko, Sedmak, Aleksandar, Radović, Nenad, Međo, Bojan, Mrdak, Mihailo, Bajić, Darko, "Thermo-mechanical analysis of linear welding stage in friction stir welding Influence of Welding Parameters" in Thermal Science, 26, no. 3 (2022):2125-2134,
https://doi.org/10.2298/TSCI210216186V . .

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